Food Research & Development
Resources in the North Central Region
Iowa State University, Ames, IA
Name: Center for Crops Utilization Research
URL: http://www.ccur.iastate.edu
Address: Room 1041 Food Sciences Building, Iowa State University, Ames, IA
50011
- Communication:
- Administrative office phone: 515-294-0160
Administrative office FAX: 515-294-6261
Pilot plant manager's office phone: 515-294-35 72
E-mail: ljohnson@iastate.edu
Administrator: Lawrence A. Johnson, PhD, Professor-in-Charge
- Contacts:
- Nan Morain, Administrative Assistant (515-294-0160)
Mark Reuber, Pilot Plant Manager (515-294-35 72)
John Strohl, Fermentation Facility Manager (515-294-0306)
Connie Hardy, Project Coordinator, Sensory Facility and Test Kitchen Manager (515-294-3394)
Dan Burden, Communications Specialist (515-294-2342)
Corn Milling Specialist (515-294-3250)
Focus area: Adding value to grain, especially corn and soybeans,
through:
- developing new products and processes for traditional and genetically modified
grain;
- replacing non-renewable and petroleum-derived products with those derived from
crops;
- channeling the applications of biotechnology to enhance utilization; and
- transferring to industry new technologies and assisting small businesses to capture
opportunities to add value to grain.
- Services available:
-
- Contract research:
- The center seeks grants and contracts for research funding from industry, small
businesses, state agencies, and federal agencies. Regularly conduct over $2.5 million
in extramural grants and contracts.
- Intellectual property provisions:
- Any intellectual property developed under grant or contract will belong to the
university, and the sponsor has first right of refusal to acquire a non-exclusive
license.
- Capabilities:
- All aspects of adding value to grains (corn, soybeans, oats, and other cereals
and oilseeds) and processing and product development of commodity and genetically
modified grains.
- Fee:
- Direct costs plus 44.5% modified indirect costs (less equipment purchases).
- Equipment:
- Access to all CCUR pilot plants at preferred rates, access to all campus service
facilities.
- Pilot plant processing:
-
- Capabilities:
- As well as supporting its own research, CCUR rents equipment and provides operators
to industry and entrepreneurial clients to develop their own products and processes
under confidential arrangements which do not use faculty. Regularly conduct over
$100, 000 in industry services. Primary areas of excellence include: wet and dry
corn milling; starch chemistry and processing; soybean oil extraction (only facility
in the world for I bu extractions); fats and oils chemistry, refining and conversion;
protein chemistry, isolation and modification; fermentation and product recovery;
soyfoods; extrusion; crop derived polymers and building materials. Approved for processing
transgenic grains. Both high pressure house steam and culinary steam are available.
For price quotes and scheduling call Mr. Mark Reuber, pilot plant manager, 515-294-35
72.
- Intellectual property provisions:
- No university creative component is provided, thus all results belong to the
client.
- Fee:
- Daily user fees depend on equipment used and operators n eeded, typical costs
range $500-1000 per day.
- Facilities:
- 5, 000 sq. ft wet processing area; 2,600 sq. ft. dry processing area; 900 sq.
ft. hazardous solvent processing area; 3, 000 sq. ft. dry non-foods processing area;
1,000 sq. ft fermentation and product recovery processing area (rated BL-2); 480
sq. ft. refrigerated storage; 320 sq. ft frozen storage; 104 sq. ft refrigerated
storage for transgenic material.
- Complete processing systems:
- soymilk and tofu lines
- dairy line(plate pasteurizer, tank pasteurizer, cheese vats, cheese press, homogenizer,
ice cream freezer, cream separator)
- wet milling line (Ibu per batch)
- dry milling line (0.5 kg to I bu)
- protein isolationline (tanks, continuous centrifuges, filters, spray drier)
- oilseeds extraction facility (solvent, I bu or 40 lb (French Oil Mill machinery
batch advance extractor, evaporator/stripper, desolventizer/toaster, flaking, cooking,
expanding, dehulling); and screw pressing,)
- vegetable oil refinery (I to 2 gal; including degumming, neutralizing, vacuum
bleaching, deodorizing, esterifying hydrogenating and crystallizing)
- plastics extrusion, injection molding and film blowing systems
- various fermentation production systems (I to 100 L)
- brewery (80 bottles per batch)
- vegetable products line (potato peeler, cider press, vegetable pulper, vegetable
blancher)
- Movable and reconfigurable equipment:
- grinding (variety of roller mills, pin mill, turbo mill, disk mill, hammer mill,
impact mill, Fitz mill, disc attrition, micro-cut)
- filters (vacuum drum, leaf, plate and frame)
- centrifuges (continuous disk desludging (Alfa Laval BTPX 205, 12,000xg, 1-3 gal/min),
continuous horizontal (Sharples P660, 2,800xg, 1-3 gal/min), continuous vertical
(Cepa Z41))
- tanks (variety ranging in size from 50 to 1,000 gal, most with agitators and
movable)
- dryers (spray dryer (Anhydro, electric heating, spinning disk and two-fluid nozzle);
fluidized bed dryer; tray dryer (flow through and cross flow); freeze dryer (8 trays);
rotary drum dryer)
- retort
- heat exchange equipment (plate, tube-in-shell, steam infusion jet cooking (Hydro-therm,
PickHeater)
- kettles (I gal, 10 gal)
- mixers (ribbon, static, propeller)
- seed cooking (stack cooker)
- flaking mill
- feed pelletizer (118" and 318" dies) extrusion (Anderson expander/extruder,
Insta-Pro, Leistritz, Brabender with numerous barrels and blowing tower)
- hydraulic presses (2 ton, 150 ton) membrane filters (Amicon hollow fiber, 10L;
SRT explosion proof, 20 sq. ft. regenerated cellulose sheets)
- fermenters (1, 2, 5, 10, 15,22, 50, and 100 L)
- evaporators (single effect, swept surface thin film)
- hydroclones (Dorr-Oliver Doxie 5, Model 3" NZ type A)
- pumps (variety of variable-speed sanitary centrifugal, lobe, Moyno, and piston
type, some explosion proof)
- adsorption or chromatography columns
- screens (Great Western, I sq ft sifter; Prater vibrating screen, Sweco 18 screen,
Kason 30" screen)
- aspirators (Kice cascade, McGill)
- screw press hydraulic presses (15 ton, 150 ton)
- gravity table
- variable speed feeders, conveyers and screw conditioner
- various scales, data loggers, and meters
- fork lift (2,700 lb)
- Sensory testing:
-
- Capabilities:
- Consumer and institutional kitchen, food ingredient preparation and handling
areas, and descriptive analysis laboratories. The sensory areas incorporate odor-
and light-controlled booths for panelists, and conference rooms for panelist training.
- Fee:
- A variable fee schedule that considers panelist training, equipment, space allocations
and coordinator time, is available upon request.
- Facilities:
- Two 12-booth sensory rooms, 484 sq. ft. test kitchen, panelist training room,
and descriptive analysis room.
- Equipment:
- AromaScan odor analyzer; Hunter Color Lab color analyzer; convection, microwave
and conventional gas and electric ovens; gas and electric ranges, doughnut frying
machine, deep fat fryer, mixers, and refrigerators.
- Support laboratories:
-
- Capabilities:
- Wet and dry corn milling (100g and I Kg); oil extraction (300 g); starch characterization,
material testing, oil characterization, protein characterization, and grain quality.
Approved for processing transgenic grains.
- Fee:
- Daily user fees depend on equipment used and operators needed
- Facilities:
- Several laboratories in close proximity to the pilot-plants.
- Equipment:
- Supercritical fluid extraction for oil determination; high pressure reactor vessels;
Butt tube extraction system; Kjeldahl and Leico N systems; near-inftared reflectance
grain analysis; nitrogen grain analyzer; fluidized-bed dryer; table-top spray drier
(100 ml/hr); activated oxygen method; continuous steeping system; high-pressure liquid-,
gas-, thin-layer-chromatography,- gas chromatography mass spectrometry; tintometer;
and Instron Universal Tester.
- Entrepreneurial Assistance:
-
- Capabilities:
- Referred to allied units (Extension Value-Added Group, Small Business Development
Center, Center for Advanced Technology Development).
- Fee:
- Case by case basis.
- Small business incubation:
-
- Facilities:
- Limited number of laboratories and offices available; pilot plant space can be
used for extended periods for companies to set up their own operations.
- Fee:
- Annual rates of $22 per sq. ft. pilot plant; $20 per sq. ft. lab; $18 per sq.
ft. office.
- Personnel resources:
-
- Faculty:
- 49 affiliated faculty from the departments of Food Science & Human Nutrition,
Agricultural & Biosystems Engineering, Chemical Engineering, Mechanical Engineering,
Economics, Forestry, Agronomy, Microbiology, Chemistry, Biochemistry & Biophysics.
Approximately 40 graduate students working on CCUR affiliated projects.
Program Staff: 3
Pilot Plant Staff: 4